Professional manufactuer of 8T/10T/12T/20T different capacity used tires plastic rubber pyrolysis recycling machine in China
1) Overview of pyrolysis plant
The 6th generation new-design waste tire recycling machine includes: The auto feeder machine, reactor, double catalytic chamber, horizontal heat exchange , oil-water separator, heavy & light oil tank, horizontal condensers, vacuum system, anti-back fire & tail gas recycling device, dust removing device, auto-slagging device, carbon black conveyor & elevator and other attachments. Among these, the reactor and condensers are the most two important parts of the machine.
1. Reactor
The reactor decides the whole machine’s service life. In the refining industry, when heating by fuel ,the heating temperature can be up to 450—500 degree centigrade inside the reactor. Our 5th generation machines use the Q245R boiler steel plate as material, it stresses on the high temperature resistant, and its melting point can reach to 1000 degree centigrade,which can assure 6—8 year’s lives and it conform to the national standard.
2. Condensers
Condensers decide the oil output rate and oil quality, according the experiences in this industry, the larger cooling area, the higher oil output rates and quality u can get. We have 2 horizontal condensers. Our condensers have inside 69 cooling pipes for each one, its diameter is 42mm, length is 4500mm, so the total cooling area up to 82 square meters, which assures u get higher oil rate and higher quality tire oil.
2) Main features
Safety:
1. Professional sealing technology for cover, oil outlet.
2. Heavy oil is separated which can avoid the problems of jam in later condensing.
3. Vacuum system will prevent exhaust gas from going back to reactor and causing accident.
4. Alarm, safety valves, thermometer, pressure gauge and safety valve.
5. It is dangerous to burning exhaust gas (C1 to C4). In our process, it is transferred first through the safety device and a safety burning air muzzle. Before burning, we should ensure the safety of production.
Environment friendly:
Water includes two parts:
First, condensing water, it can be recycled,water release is that pour into, no pollution, only a little high temperature.
Second, dust removing water, it must be polluted water, but it also can be recycling, just pour into no discharge. .
Gas includes two parts: First, exhaust, our equipments have advanced exhaust gas recovery system; we can recycling and reuse it.
Second, smoke dust, it is generated from burning coal or exhaust, after the treatment of dust removing device, can meet the emission standards of national requirements.
Long service life:
1. Material: Q245R special steel plate, thickness 16mm.
2. The service life of the reactor will be 8 years
Energy saving:
1. Well sealing for heating system, no gas leak and saving fuel.
2. The exhaust gas will be recycled for reactor heating.
Sample machine
we need one 40'FR and one 40'HQ to pack the machine.
We will send our engineer to guide your intallation and train your workers how to operation correctly ,from setting up the machine to debuging , it will be need 15-30 days.
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